Knitting Services
Since 1987, we have been committed to excellence in garment manufacturing and exporting from Bangladesh. Our knitting division leverages the latest technology, advanced machinery, and skilled expertise to deliver top-notch quality and consistency. We manufacture based on customers’ samples, designs, and tech packs to ensure precise customization and satisfaction.
Our State-of-the-Art Knitting Facility
Our knitting factories are equipped with an array of modern machines that allow us to deliver high-quality fabrics consistently. This facility, featuring circular and flatbed knitting machines in both tube and open-diameter setups, enables us to produce various textures and fabric structures with precision.
High-Performance Circular Knitting Machines
Our circular knitting machines range in diameter from 20 inches to 68 inches, accommodating all major yarn counts. We utilize only the best accessories—needles, sinkers, and other components—ensuring consistent and flawless production.
- Wide range of gauges: Supports different textures and finishes.
- High RPM capabilities: Allows for faster production times without compromising quality.
- Enhanced inspection technology: Digital infrared check-tables are used to detect imperfections that human error might miss, guaranteeing top-quality fabrics for our clients.
Premium Yarn Selection
To maintain our standard of quality, we use only the finest grade locally sourced yarns. For clients needing specialized materials, we also offer custom bonded yarns imported on their behalf. This flexibility ensures that each order meets precise specifications and desired fabric quality.
Types of Knitting Machines
Our knitting facility houses a variety of machines, each specialized to create specific fabric types. Here’s an overview of the knitting machines in our production line:
Weft Knitting Machines
Our weft knitting machines are adept at creating a flexible, stretchy fabric, making them ideal for producing soft and comfortable garments. This category includes single and double jersey circular knitting machines, which provide diverse options for fabric weight and stretch.
- Single Jersey Circular Knitting Machine: Suitable for lightweight, breathable fabrics often used in casual wear and sportswear.
- Double Jersey Circular Knitting Machine: Produces thicker, durable fabrics with better shape retention, ideal for structured garments like polos and outerwear.
Warp Knitting Machines
Our warp knitting machines are designed to produce stable, non-stretchy fabrics, which are perfect for applications requiring durability and strength. This machine type is preferred for technical textiles and garments needing added resilience.
Straight Bar Knitting Machines
Straight bar knitting machines provide unparalleled control over fabric patterns, offering single and double needle options. These machines are often used for creating structured patterns and intricate textures.
- Single Needle Straight Bar Machine: Ideal for creating lightweight, detailed fabrics.
- Double Needle Straight Bar Machine: Used for thicker fabrics, particularly in outerwear and specialty garment production.
Flatbed or V-Bed Knitting Machines
Our flatbed or V-bed knitting machines offer versatility, allowing us to craft complex and patterned knit structures. This machine type is well-suited for sweaters, cardigans, and other apparel requiring a defined texture or custom design.
Specialized Machines for Enhanced Fabric Diversity
In addition to core knitting machines, we utilize several specialized machines to create a variety of fabric structures, adding depth to our knitting capabilities:
- Semi Jacquard Collar Machine: For detailed collar patterns, adding aesthetic value to polo shirts and dress shirts.
- Rib Electronics Jacquard Machine: Produces textured ribbed fabrics and unique jacquard patterns, commonly used for cuffs, collars, and trims.
- Fleece Machine: Specifically designed for soft and warm fleece fabrics, ideal for cozy loungewear and winter apparel.
- 6-Color Auto Striper Machine: Enables multi-color patterns in a single fabric, offering vibrant and stylish designs suited for fashion and athletic wear.
Quality Assurance and Inspection Technology
Ensuring quality is central to our knitting operations. Our facility features digital infrared check-tables that meticulously inspect each fabric roll, identifying even the smallest imperfections that might escape human detection. This advanced technology, combined with regular manual inspections, ensures that every fabric roll meets the highest standards before proceeding to the next production stage.
Sustainable Practices and Customization Options
At our knitting facility, we prioritize both quality and sustainability. By sourcing high-quality yarns locally and offering custom bonded yarn options, we ensure that each project aligns with our clients’ values and quality expectations. Additionally, our focus on sustainable practices allows us to reduce waste and optimize efficiency throughout the production process.
Why Choose Us for Knitting Services?
- Experienced Manufacturing Since 1987: Decades of expertise in the knitting industry, providing consistently high-quality fabrics.
- Advanced Machinery: Equipped with the latest knitting technology, capable of high-speed, high-quality fabric production.
- Quality Assurance: State-of-the-art digital inspection ensures every fabric is flawless.
- Customization Flexibility: Ability to work with custom yarn types, colors, and designs according to clients’ specifications.
Our commitment to quality and advanced knitting technology makes us a reliable partner for clients worldwide, delivering fabrics that meet both industry standards and customer preferences.